Name of trade (s) for which affiliation sought :         MECHANIC (DIESEL)

 

Total Number of units:                                                            No. of units in  I shift   :

No. of units in II shift   :

No. of units in III shift  :

 

S. No

 

 

 

 

 

 

 

 

1

Name of the tools, equipment and machinery as per syllabus

 

 

 

 

 

 

 

 

2

Number required for Instructor and Trainees for one unit as per DGE&T

norms

3

Total (units affiliated and   sought affiliat-   ion)

 

 

 

4

Total number actually available for all the units

 

 

 

 

5

Indicate shortage if any

 

 

 

 

 

 

 

6

Percent-age of availability (Item wise)

 

 

 

 

7

TOOL KIT

1

Hammer ball pein 0.75 kg.

17

02

34

Nil

100%

2

Chisel cold flat 19mm

17

02

34

Nil

100%

3

Centre punch 10cm.

17

02

34

Nil

100%

4

Steel Rule 15cm English and metric.

17

02

34

Nil

100%

5

Screw Driver 30cm x 9mm blade

17

02

34

Nil

100%

6

Screw Driver 20cm x 9mm blade

17

02

34

Nil

100%

7

Spanner D.E. set of 12 metric             8-32mm.

17

02

34

Nil

100%

8

Pliers Combination 15cm

17

02

34

Nil

100%

9

Hand file 20cm Second cut

17

02

34

Nil

100%

10

Feeler Gauge 20 blade

17

02

34

Nil

100%

11

Ring spanner set of 12 metric          8 -32mm

17

02

34

Nil

100%

12

Steel tool box with Locks and keys.

17

02

34

Nil

100%

TOOLS MEASURING INSTRUMENTS AND GENERAL SHOP OUTFIT

1

Rule steel 30cm.

01

02

01

Nil

100%

2

Dividers spring 15cm.

01

02

01

Nil

100%

3

Prick punch 15cm.

01

02

01

Nil

100%

4

Chisel corse cut 9 x 3cm.

01

02

01

Nil

100%

5

Hammer ball pein 0.5 kg.

01

02

01

Nil

100%

6

Hammer copper 1 kg with handle

01

02

01

Nil

100%

7

Engineers Square 15cm blade

01

02

01

Nil

100%

8

Scriber 15cm.

01

02

01

Nil

100%

9

Scriber block universal

02

02

02

Nil

100%

10

Marking out table

90 x 60 x 90 cm (high)

01

02

01

Nil

100%

11

Surface plate 60x60cm.

01

 

02

01

 

Nil

100%

12

Hacksaw frame adjustable for 20-30cm.blades.

02

02

02

Nil

100%

13

V block 75 x 38cm pair with clamps.

02

02

02

Nil

100%

14

Punch hollow 6, 7, 8, 9, 10.5 and 12mm set.

02 sets

02

02 sets

Nil

100%

15

Punch figure set 3mm.

01 set

02

01 set

Nil

100%

16

Punch letters set 3mm

01 set

02

01 set

Nil

100%

17

Hand vice 3 - 7mm

02

02

02

Nil

100%

18

Screw driver, Electrician type 15cm size

02

02

02

Nil

100%

19

File flat 35cm Bastard

01

02

01

Nil

100%

20

File flat 25cm Second cut.

01

02

01

Nil

100%

21

File flat 20cm smooth

01

02

01

Nil

100%

22

File flat safe edge 25cm smooth

01

02

01

Nil

100%

23

File triangular 15cm second cut.

01

02

01

Nil

100%

24

File half round 40cm second cut.

01

02

01

Nil

100%

25

File round  30cm second cut

01

02

01

Nil

100%

26

File square 20cm second cut

01

02

01

Nil

100%

27

Drill twist, metric

3mm x 12mm x 1mm.

01 set

02

01 set

Nil

100%

28

Taps and dies complete set in box BSW and metric

01 set

02

01 set

Nil

100%

29

H.S.S. Hand reamer adjustable:-

10.5  mm to 11.25mm

11.25mm to 12.75mm

12.78mm to 14.25mm

14.25mm to 15.75mm

01 set

02

01 set

Nil

100%

30

Scraper flat 25cm handled

01

02

01

Nil

100%

31

Scraper half round 25cm.

01

02

01

Nil

100%

32

Scraper triangular 25cm.

01

02

01

Nil

100%

33

Scraper bearing

01

02

01

Nil

100%

34

Sets of morse socket

0-1, 1-2 and  2-3.

01 set

02

01 set

Nil

100%

35

Micrometer, outside

0 to 25mm.

01

02

01

Nil

100%

36

Micrometer outside

50mm to 75mm

75mm to 100mm

01 each

02

01 each

Nil

100%

37

Micrometer with  extension rod (Inside)  50mm to 150mm.

01

02

01

Nil

100%

38

Vernier Calipers set 25 or 20cm inside outside depth to read both inches and in mms.

01

02

01

Nil

100%

39

Safety goggles  (Clear glass)

02 pairs

02

02 pairs

Nil

100%

40

Hammer, Planishing

01

02

01

Nil

100%

41

Setting hammer

01

02

01

Nil

100%

42

Mallet (Wooden)

01

02

01

Nil

100%

43

Trammel 30cm.

01

02

01

Nil

100%

44

Blow lamp 0.5 litre.

01

02

01

Nil

100%

45

Soldering iron 120 Watts.

01

02

01

Nil

100%

46

Soldering iron, copper

225cms    (Fire headed)

01

02

01

Nil

100%

47

Pliers Nose (Round and Straight)

01 each

02

01 each

Nil

100%

48

Snip Straight and bent

01

02

01

Nil

100%

49

Pot melting

02

02

02

Nil

100%

50

Poker

02

02

02

Nil

100%

51

Spanner, double ended set of 12 metric size 8 to 32mm.

01set

02

01set

Nil

100%

52

Spanner, double off-set double ended set of 7 w/w from 3mm to 13.5mm.

01 set

02

01 set

Nil

100%

53

Double open-ended ignition spanner of BA.  0 x 1 to 8 x 9 set of 5.

01 set

02

01 set

Nil

100%

54

Spanners clyburn 15cm.

01

02

01

Nil

100%

55

Spanners adjustable 20cm.

01

02

01

Nil

100%

56

Spanner ring of set of 6 S.A.E.

01 set

02

01 set

Nil

100%

57

Spanner for sparking plug 14mm.

01 set

02

01 set

Nil

100%

58

Magneto spanner set with

8 spanners.

01 set

02

01 set

Nil

100%

59

Turbo Charger or Super Charger

02 Nos.

02

02 Nos.

Nil

100%

60

Spanner socket set of

8 handled T. Bar ratchet.

02

02

02

Nil

100%

61

Spanner, T. Flex for screwing up and unscrewing in inaccessible position.

01

02

01

Nil

100%

62

Double open ended Taper spanner from 10.5 x 12mm to 16.5 x 18mm set of four.

01 set

02

01 set

Nil

100%

63

Drift copper 10mm x 150mm

02

02

02

Nil

100%

64

Gun paraffin pressure

01

02

01

Nil

100%

65

Gun Grease pressure

01

02

01

Nil

100%

66

Chain and block

1000 kg. Capacity

01

02

01

Nil

100%

67

Tray cleaning 45 x 30cm.

16

02

16

Nil

100%

68

Drilling machine bench to drill    upto 12mm dia.

01

02

01

Nil

100%

69

Oil can 0.5 litre.

01

02

01

Nil

100%

70

Lifter, valve spring.

01

02

01

Nil

100%

71

Tool valve Grinding, suction type (Consumable tool).

06

02

06

Nil

100%

72

Valve seat cutting tools complete with guides & pilot bar (all angles) in a box.

01 set

02

01 set

Nil

100%

73

Extractor, stud “Ezy out” Type.

01

02

01

Nil

100%

74

Compression gauge to read 120kg/sq.cm and vacuum gauge   0 to 75cm.

01 each

02

01 each

Nil

100%

75

Stone Carberandum

15 x 5 x 3.75cm rough and smooth (Consumable)

02

02

02

Nil

100%

76

Cylinder gauge, Bore dial gauge with accessories.

01

02

01

Nil

100%

77

Ring Expander and Remover

01

02

01

Nil

100%

78

Torque wrench

(0 to 75 kg meter).

01

02

01

Nil

100%

79

Work Bench 250 x 120 x 75cm with 4 vices of 12.5cm.jaw

04

02

04

Nil

100%

80

Lockers with 8 drawers         (Standard size)

02

02

02

Nil

100%

81

Metal Rack 180 x 150 x 45 cm.

02

02

02

Nil

100%

82

Fuel feed pump.

02

02

02

Nil

100%

83

Fuel injection pump.

02

02

02

Nil

100%

84

Carburetor (two different types)

02 each

02

02 each

Nil

100%

85

Water pump and oil pump.

01 each

02

01 each

Nil

100%

86

Filling jig for adjusting the piston ring gap.

01

02

01

Nil

100%

87

Steel Almirah.

01

02

01

Nil

100%

88

Black board with casel

02

02

02

Nil

100%

89

Desk or table

01

02

01

Nil

100%

90

Fire extinguisher

02

02

02

Nil

100%

91

Fire buckets with stand

04

02

04

Nil

100%

92

Tachometer (Counting type).

01

02

01

Nil

100%

93

Compressor air piston type (Vehicular) and exhauster unit.

01 each

02

01 each

Nil

100%

94

Clutches, different types such as cone type, disc type.

01 each

02

01 each

Nil

100%

95

Dynamo and voltage regulator

01 each

02

01 each

Nil

100%

96

Starter motor – Axial type, pre engagement type co-axial type.

01 each

02

01 each

Nil

100%

97

Injector's different types.

02 each

02

02 each

Nil

100%

98

Battery 12 volt (Lead Acid and alkaline)

02 each

02

02 each

Nil

100%

99

Chair

01

02

01

Nil

100%

100

Distributor Assembly

02

02

02

Nil

100%

101

Pulley set universal for bearing and bushes.

01 set

02

01 set

Nil

100%

102

Lifting jack, screw type

3048 kg.

02

02

02

Nil

100%

103

Piston ring compressor

02

02

02

Nil

100%

104

Valve key inserter

01

02

01

Nil

100%

105

Connecting rod alignment fixture.

01

02

01

Nil

100%

106

Valve refacer.

01

02

01

Nil

100%

107

High rate discharge tester.

01

02

01

Nil

100%

108

A.V.O. meter

01

02

01

Nil

100%

109

Injector testing set

(Hand Operated).

01

02

01

Nil

100%

110

Injector cleaning kit.

02 sets

02

02 sets

Nil

100%

111

Glow plug.

01 set

02

01 set

Nil

100%

112

Nozzle Holder Jigs.

01 set

02

01 set

Nil

100%

113

P.T. Injector

01

02

01

Nil

100%

114

Bench Vice

04

02

04

Nil

100%

115

Alternator

01

02

01

Nil

100%

116

Fluid flywheel torque convector.

01 each

02

01 each

Nil

100%

117

Circlip plier

01

02

01

Nil

100%

118

Piston Grover cleaner

01

02

01

Nil

100%

119

Thread pitch gauge.

01

02

01

Nil

100%

120

Fillet Radius Gauge

01

02

01

Nil

100%

121

Stud Remover

01

02

01

Nil

100%

122

Cut section models for fuel injector.

01

02

01

Nil

100%

123

Starter test benches.

01

02

01

Nil

100%

GENERAL MACHINERY

1

Grinder with two 18cm wheels with twist drill grinding attachment.

01

02

01

Nil

100%

2

Arbor press hand operated

2-ton capacity.

01

02

01

Nil

100%

3

Light commercial vehicle in running condition (Diesel) Indian make.

01

02

01

Nil

100%

4

Diesel engine cut away model to show working parts for demonstration (one two stroke & one 4 stroke).

02

02

02

Nil

100%

5

Diesel engine 4-stroke multi cylinder 4/6 vehicular type.

04

02

04

Nil

100%

6

Petrol engine (Running condition, Car type) Indian make Contemporary model.

02

02

02

Nil

100%

7

Diesel engine (Running condition) Stationary type.

04

02

04

Nil

100%

8

Petrol engine vertical

(2 stroke) Motor Cycle/ Scooter type 1.5 HP. Indian make contemporary model.

01

02

01

Nil

100%

9

Growler.

01

02

01

Nil

100%

10

Battery Charger

01

02

01

Nil

100%

11

Timing Lighter

01

02

01

Nil

100%

12

Hydrometer (Consumable tool).

06

02

06

Nil

100%

13

Washing pump-reciprocating type electrically operated with 1 Kw motor-1000 litres tank.

01

02

01

Nil

100%

14

Portable lifting cranes one-ton capacity with chain block and tackle arrangement.

01

02

01

Nil

100%

15

Trolley type portable air compressor 1 single cylinder with 45 litres capacity Air tank all accessories and with working pressure 6.5 kg/ sq. cm²

02

02

02

Nil

100%

16

Cell Tester (High rate discharge tester).

01

02

01

Nil

100%

17

Smoke tester.

01

02

01

Nil

100%

18

Hydraulic press 5 tonne.

01

02

01

Nil

100%

19

Fuel injection pumps calibration equipment and its accessories and special tools with attachment for distributor pump and inline pump.

01

02

01

Nil

100%

20

Engine with P.T. System.

01

02

01

Nil

100%

TEACHING AIDS

1

Cut out models on fuel injection pump etc.

01

02

01

Nil

100%

2

Wall charts

01

02

01

Nil

100%

3

Overhead Projector Transparencies.

01

02

01

Nil

100%

4

Video Cassettes.

01

02

01

Nil

100%

5

Display board.

01

02

01

Nil

100%

 

 

 

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