S. No
1 |
Name of the
tools, equipment and machinery as per syllabus
2 |
Number
required for Instructor and Trainees for one unit as per DGE&T
norms
3 |
Total (units
affiliated and sought affiliat- ion)
4 |
Total number
actually available for all the units
5 |
Indicate
shortage if any
6 |
Percent-age of
availability (Item wise)
7 |
TOOL KIT
|
1 |
Hammer ball pain 0.75 kg. |
17 |
|
34 |
NIL |
100% |
2 |
Chisel cold flat 19mm |
17 |
2 |
34 |
NIL |
100% |
3 |
Centre punch 10cm. |
17 |
|
34 |
NIL |
100% |
4 |
Steel Rule 15cm English and metric. |
17 |
2 |
34 |
NIL |
100% |
5 |
Screw Driver 30cm x 9mm blade |
17 |
2 |
34 |
NIL |
100% |
6 |
Screw Driver 20cm x 9mm blade |
17 |
2 |
34 |
NIL |
100% |
7 |
Spanner D.E. set of 12 metric 8-32mm. |
17 |
2 |
34 |
NIL |
100% |
8 |
Pliers Combination 15cm |
17 |
2 |
34 |
NIL |
100% |
9 |
Hand file 20cm Second cut |
17 |
2 |
34 |
NIL |
100% |
10 |
Feeler Gauge 20 blade |
17 |
2 |
34 |
NIL |
100% |
11 |
Ring spanner set of 12 metric 8 -32mm |
17 |
2 |
34 |
NIL |
100% |
12 |
Steel tool box with Locks and keys. |
17 |
2 |
34 |
NIL |
100% |
TOOLS MEASURING INSTRUMENTS AND
GENERAL SHOP OUTFIT
|
1 |
Rule steel 30cm. |
01 |
2 |
01 |
NIL |
100% |
2 |
Dividers spring 15cm. |
01 |
2 |
01 |
NIL |
100% |
3 |
Prick punch 15cm. |
01 |
2 |
01 |
NIL |
100% |
4 |
Chisel cores cut 9 x 3cm. |
01 |
2 |
01 |
NIL |
100% |
5 |
Hammer ball pain 0.5 kg. |
01 |
2 |
01 |
NIL |
100% |
6 |
Hammer copper 1 kg with handle |
01 |
2 |
01 |
NIL |
100% |
7 |
Engineers Square 15cm blade |
01 |
2 |
01 |
NIL |
100% |
8 |
Scriber 15cm. |
01 |
2 |
01 |
NIL |
100% |
9 |
Scriber block universal |
02 |
2 |
02 |
NIL |
100% |
10 |
Marking out table
90 x 60 x 90 cm (high) |
01 |
2 |
01 |
NIL |
100% |
11 |
Surface plate 60x60cm. |
01
|
2 |
01
|
NIL |
100% |
12 |
Hacksaw frame adjustable for 20-30cm.blades. |
02 |
2 |
02 |
NIL |
100% |
13 |
V block 75 x 38cm pair with clamps. |
02 |
2 |
02 |
NIL |
100% |
14 |
Punch hollow 6, 7, 8, 9, 10.5 and 12mm set. |
02 sets |
2 |
02 sets |
NIL |
100% |
15 |
Punch figure set 3mm. |
01 set |
2 |
01 set |
NIL |
100% |
16 |
Punch letters set 3mm |
01 set |
2 |
01 set |
NIL |
100% |
17 |
Hand vice 3 - 7mm |
02 |
2 |
02 |
NIL |
100% |
18 |
Screw driver, Electrician type 15cm size |
02 |
2 |
02 |
NIL |
100% |
19 |
File flat 35cm Bastard |
01 |
2 |
01 |
NIL |
100% |
20 |
File flat 25cm Second cut. |
01 |
2 |
01 |
NIL |
100% |
21 |
File flat 20cm smooth |
01 |
2 |
01 |
NIL |
100% |
22 |
File flat safe edge 25cm smooth |
01 |
2 |
01 |
NIL |
100% |
23 |
File triangular 15cm second cut. |
01 |
2 |
01 |
NIL |
100% |
24 |
File half round 40cm second cut. |
01 |
2 |
01 |
NIL |
100% |
25 |
File round 30cm second cut |
01 |
2 |
01 |
NIL |
100% |
26 |
File square 20cm second cut |
01 |
2 |
01 |
NIL |
100% |
27 |
Drill twist, metric
3mm x 12mm x 1mm. |
01 set |
2 |
01 set |
NIL |
100% |
28 |
Taps and dies complete set in box BSW and metric |
01 set |
2 |
01 set |
NIL |
100% |
29 |
H.S.S. Hand reamer adjustable:-
10.5 mm to 11.25mm
11.25mm to 12.75mm
12.78mm to 14.25mm
14.25mm to 15.75mm |
01 set |
2 |
01 set |
NIL |
100% |
30 |
Scraper flat 25cm handled |
01 |
2 |
01 |
NIL |
100% |
31 |
Scraper half round 25cm. |
01 |
2 |
01 |
NIL |
100% |
32 |
Scraper triangular 25cm. |
01 |
2 |
01 |
NIL |
100% |
33 |
Scraper bearing |
01 |
2 |
01 |
NIL |
100% |
34 |
Sets of mores socket
0-1, 1-2 and 2-3. |
01 set |
2 |
01 set |
NIL |
100% |
35 |
Micrometer, outside
0 to 25mm. |
01 |
2 |
01 |
NIL |
100% |
36 |
Micrometer outside
50mm to 75mm
75mm to 100mm |
01 each |
2 |
01 each |
NIL |
100% |
37 |
Micrometer with extension rod (Inside) 50mm to
150mm. |
01 |
2 |
01 |
NIL |
100% |
38 |
Vernier Calipers set 25 or 20cm inside outside
depth to read both inches and in mms. |
01 |
2 |
01 |
NIL |
100% |
39 |
Safety goggles (Clear glass) |
02 pairs |
2 |
02 pairs |
NIL |
100% |
40 |
Hammer, Planishing |
01 |
2 |
01 |
NIL |
100% |
41 |
Setting hammer |
01 |
2 |
01 |
NIL |
100% |
42 |
Mallet (Wooden) |
01 |
2 |
01 |
NIL |
100% |
43 |
Trammel 30cm. |
01 |
2 |
01 |
NIL |
100% |
44 |
Blow lamp 0.5 litre. |
01 |
2 |
01 |
NIL |
100% |
45 |
Soldering iron 120 Watts. |
01 |
2 |
01 |
NIL |
100% |
46 |
Soldering iron, copper
225cms (Fire headed) |
01 |
2 |
01 |
NIL |
100% |
47 |
Pliers Nose (Round and Straight) |
01 each |
2 |
01 each |
NIL |
100% |
48 |
Snip Straight and bent |
01 |
2 |
01 |
NIL |
100% |
49 |
Pot melting |
02 |
2 |
02 |
NIL |
100% |
50 |
Poker |
02 |
2 |
02 |
NIL |
100% |
51 |
Spanner, double ended set of 12 metric size 8 to
32mm. |
01set |
2 |
01set |
NIL |
100% |
52 |
Spanner, double off-set double ended set of 7 w/w
from 3mm to 13.5mm. |
01 set |
2 |
01 set |
NIL |
100% |
53 |
Double open-ended ignition spanner of BA. 0 x 1
to 8 x 9 set of 5. |
01 set |
2 |
01 set |
NIL |
100% |
54 |
Spanners clyburn 15cm. |
01 |
2 |
01 |
NIL |
100% |
55 |
Spanners adjustable 20cm. |
01 |
2 |
01 |
NIL |
100% |
56 |
Spanner ring of set of 6 S.A.E. |
01 set |
2 |
01 set |
NIL |
100% |
57 |
Spanner for sparking plug 14mm. |
01 set |
2 |
01 set |
NIL |
100% |
58 |
Magneto spanner set with
8 spanners. |
01 set |
2 |
01 set |
NIL |
100% |
59 |
Turbo Charger or Super Charger |
02 Nos. |
2 |
02 Nos. |
NIL |
100% |
60 |
Spanner socket set of
8 handled T. Bar ratchet. |
02 |
2 |
02 |
NIL |
100% |
61 |
Spanner, T. Flex for screwing up and unscrewing
in inaccessible position. |
01 |
2 |
01 |
NIL |
100% |
62 |
Double open ended Taper spanner from 10.5 x 12mm
to 16.5 x 18mm set of four. |
01 set |
2 |
01 set |
NIL |
100% |
63 |
Drift copper 10mm x 150mm |
02 |
2 |
02 |
NIL |
100% |
64 |
Gun paraffin pressure |
01 |
2 |
01 |
NIL |
100% |
65 |
Gun Grease pressure |
01 |
2 |
01 |
NIL |
100% |
66 |
Chain and block
1000 kg. Capacity |
01 |
2 |
01 |
NIL |
100% |
67 |
Tray cleaning 45 x 30cm. |
16 |
2 |
16 |
NIL |
100% |
68 |
Drilling machine bench to drill upto 12mm dia. |
01 |
2 |
01 |
NIL |
100% |
69 |
Oil can 0.5 litre. |
01 |
2 |
01 |
NIL |
100% |
70 |
Lifter, valve spring. |
01 |
2 |
01 |
NIL |
100% |
71 |
Tool valve Grinding, suction type (Consumable
tool). |
06 |
2 |
06 |
NIL |
100% |
72 |
Valve seat cutting tools complete with guides &
pilot bar (all angles) in a box. |
01 set |
2 |
01 set |
NIL |
100% |
73 |
Extractor, stud “Ezy out” Type. |
01 |
2 |
01 |
NIL |
100% |
74 |
Compression gauge to read 120kg/sq.cm and vacuum
gauge 0 to 75cm. |
01 each |
2 |
01 each |
NIL |
100% |
75 |
Stone Carberandum
15 x 5 x 3.75cm rough and smooth (Consumable) |
02 |
2 |
02 |
NIL |
100% |
76 |
Cylinder gauge, Bore dial gauge with accessories. |
01 |
2 |
01 |
NIL |
100% |
77 |
Ring Expander and Remover |
01 |
2 |
01 |
NIL |
100% |
78 |
Torque wrench
(0 to 75 kg meter). |
01 |
2 |
01 |
NIL |
100% |
79 |
Work Bench 250 x 120 x 75cm with 4 vices of
12.5cm.jaw |
04 |
2 |
04 |
NIL |
100% |
80 |
Lockers with 8 drawers (Standard size) |
02 |
2 |
02 |
NIL |
100% |
81 |
Metal Rack 180 x 150 x 45 cm. |
02 |
2 |
02 |
NIL |
100% |
82 |
Fuel feed pump. |
02 |
2 |
02 |
NIL |
100% |
83 |
Fuel injection pump. |
02 |
2 |
02 |
NIL |
100% |
84 |
Carburetor (two different types) |
02 each |
2 |
02 each |
NIL |
100% |
85 |
Water pump and oil pump. |
01 each |
2 |
01 each |
NIL |
100% |
86 |
Filling jig for adjusting the piston ring gap. |
01 |
2 |
01 |
NIL |
100% |
87 |
Steel Almirah. |
01 |
2 |
01 |
NIL |
100% |
88 |
Black board with casel |
02 |
2 |
02 |
NIL |
100% |
89 |
Desk or table |
01 |
2 |
01 |
NIL |
100% |
90 |
Fire extinguisher |
02 |
2 |
02 |
NIL |
100% |
91 |
Fire buckets with stand |
04 |
2 |
04 |
NIL |
100% |
92 |
Tachometer (Counting type). |
01 |
2 |
01 |
NIL |
100% |
93 |
Compressor air piston type (Vehicular) and
exhauster unit. |
01 each |
2 |
01 each |
NIL |
100% |
94 |
Clutches, different types such as cone type, disc
type. |
01 each |
2 |
01 each |
NIL |
100% |
95 |
Dynamo and voltage regulator |
01 each |
2 |
01 each |
NIL |
100% |
96 |
Starter motor – Axial type, pre engagement type
co-axial type. |
01 each |
2 |
01 each |
NIL |
100% |
97 |
Injector's different types. |
02 each |
2 |
02 each |
NIL |
100% |
98 |
Battery 12 volt (Lead Acid and alkaline) |
02 each |
2 |
02 each |
NIL |
100% |
99 |
Chair |
01 |
2 |
01 |
NIL |
100% |
100 |
Distributor Assembly |
02 |
2 |
02 |
NIL |
100% |
101 |
Pulley set universal for bearing and bushes. |
01 set |
2 |
01 set |
NIL |
100% |
102 |
Lifting jack, screw type
3048 kg. |
02 |
2 |
02 |
NIL |
100% |
103 |
Piston ring compressor |
02 |
2 |
02 |
NIL |
100% |
104 |
Valve key inserter |
01 |
2 |
01 |
NIL |
100% |
105 |
Connecting rod alignment fixture. |
01 |
2 |
01 |
NIL |
100% |
106 |
Valve refacer. |
01 |
2 |
01 |
NIL |
100% |
107 |
High rate discharge tester. |
01 |
2 |
01 |
NIL |
100% |
108 |
A.V.O. meter |
01 |
2 |
01 |
NIL |
100% |
109 |
Injector testing set
(Hand Operated). |
01 |
2 |
01 |
NIL |
100% |
110 |
Injector cleaning kit. |
02 sets |
2 |
02 sets |
NIL |
100% |
111 |
Glow plug. |
01 set |
2 |
01 set |
NIL |
100% |
112 |
Nozzle Holder Jigs. |
01 set |
2 |
01 set |
NIL |
100% |
113 |
P.T. Injector |
01 |
2 |
01 |
NIL |
100% |
114 |
Bench Vice |
04 |
2 |
04 |
NIL |
100% |
115 |
Alternator |
01 |
2 |
01 |
NIL |
100% |
116 |
Fluid flywheel torque convector. |
01 each |
2 |
01 each |
NIL |
100% |
117 |
Circlip plier |
01 |
2 |
01 |
NIL |
100% |
118 |
Piston Grover cleaner |
01 |
2 |
01 |
NIL |
100% |
119 |
Thread pitch gauge. |
01 |
2 |
01 |
NIL |
100% |
120 |
Fillet Radius Gauge |
01 |
2 |
01 |
NIL |
100% |
121 |
Stud Remover |
01 |
2 |
01 |
NIL |
100% |
122 |
Cut section models for fuel injector. |
01 |
2 |
01 |
NIL |
100% |
123 |
Starter test benches. |
01 |
2 |
01 |
NIL |
100% |
GENERAL MACHINERY2
|
1 |
Grinder with two 18cm wheels with twist drill
grinding attachment. |
01 |
2 |
01 |
NIL |
100% |
2 |
Arbor press hand operated
2-ton capacity. |
01 |
2 |
01 |
NIL |
100% |
3 |
Light commercial vehicle in running condition
(Diesel) Indian make. |
01 |
2 |
01 |
NIL |
100% |
4 |
Diesel engine cut away model to show working
parts for demonstration (one two stroke & one 4 stroke). |
02 |
2 |
02 |
NIL |
100% |
5 |
Diesel engine 4-stroke multi cylinder 4/6
vehicular type. |
04 |
2 |
04 |
NIL |
100% |
6 |
Petrol engine (Running condition, Car type)
Indian make Contemporary model. |
02 |
2 |
02 |
NIL |
100% |
7 |
Diesel engine (Running condition) Stationary
type. |
04 |
2 |
04 |
NIL |
100% |
8 |
Petrol engine vertical
(2 stroke) Motor Cycle/ Scooter type 1.5 HP.
Indian make contemporary model. |
01 |
2 |
01 |
NIL |
100% |
9 |
Growler. |
01 |
2 |
01 |
NIL |
100% |
10 |
Battery Charger |
01 |
2 |
01 |
NIL |
100% |
11 |
Timing Lighter |
01 |
2 |
01 |
NIL |
100% |
12 |
Hydrometer (Consumable tool). |
06 |
2 |
|
NIL |
100% |
13 |
Washing pump-reciprocating type electrically
operated with 1 Kw motor-1000 litres tank. |
01 |
2 |
|
NIL |
100% |
14 |
Portable lifting cranes one-ton capacity with
chain block and tackle arrangement. |
01 |
2 |
|
NIL |
100% |
15 |
Trolley type portable air compressor 1 single
cylinder with 45 litres capacity Air tank all accessories and with
working pressure 6.5 kg/ sq. cm²
|
02 |
2 |
|
NIL |
100% |
16 |
Cell Tester (High rate discharge tester). |
01 |
2 |
|
NIL |
100% |
17 |
Smoke tester. |
01 |
2 |
|
NIL |
100% |
18 |
Hydraulic press 5 tonne. |
01 |
2 |
|
NIL |
100% |
19 |
Fuel injection pumps calibration equipment and
its accessories and special tools with attachment for distributor pump
and inline pump. |
01 |
2 |
|
NIL |
100% |
20 |
Engine with P.T. System. |
01 |
2 |
|
NIL |
100% |
TEACHING AIDS
|
1 |
Cut out models on fuel injection pump etc. |
|
2 |
|
NIL |
100% |
2 |
Wall charts |
|
2 |
|
NIL |
100% |
3 |
Overhead Projector Transparencies. |
|
2 |
|
NIL |
100% |
4 |
|
|
2 |
|
NIL |
100% |
5 |
Display board. |
|
2 |
|
NIL |
100% |